15kHz/20kHz High-End Type

MECS, opening up a new future.
 

15kHz/20kHz Ultrasonic Welder (MT-2515AC/2020AC+: High-End Type)

Specification

Model MT-2020AC MT-2515AC
Frequency 20 kHz ± 500 Hz 15 kHz ± 250 Hz
Max Output 2,000 Watt 2,500 Watt
Input Power AC 220V (Single phase) / 50-60Hz
Stroke 100mm
Air Pressure 5 Bar
Max Pressure Max. 185 Kg
Actuator
( Including Bottom Body )
Size 740(L) x 420(W) x 1,400(H)mm
Weight 90kg
Ultrasonic Generator Size 600(L) x 440(W) x 150(H)mm
Weight 18kg
01. Wide Range Automatic Tuning System
Maintaining an optimized condition with tracking the change of frequency caused by wearing tool horn and increasing temperature while tool horn working.
02. Saving Working Frequency & Displaying Actual Frequency
It is available to keep the optimized condition oscillating with the saved frequency after welding.
And displaying the actual frequency makes to check and manage the converter easily.
03. AVR function built-in
Constant amplitude is maintained regardless the input voltage change of 180 ~ 240 Volt.
(In general model, there is amplitude fluctuation of ± 10%, in case of input power change of ± 2%)
04. 2 steps constant amplitude function
Keeping constant amplitude with 2 steps amplification function of generator applied FET or IGBT and AVR device regardless loading condition.
05. The most advanced digital ultrasonic generator
The digital type ultrasonic generator is able to control precisely regardless environment variation or component error.
(Applying 3 pieces of EPLD and 5 pieces of CPU)
06. Digital type soft start
Supplying the output almost linearly rather than steps prevents the damage on the tool horn and generator, which may happen due to the shock wave while oscillating the ultrasonic initially.
07. Adjustment of 8 steps power raising speed
It is available to adjust the starting output speed to eight (8) steps depending on the tool horn size and welding product condition.
50-75 ms : function for difficult-to-weld materials and precision welding.
                  Use this function in case that momentary high power is required
100-225 ms : Use this function In case that tool horn has a complicated design or tool horn size is big.
08. Electronic Amplitude Adjustment Function ( 10 – 100 % )
Providing an easy adjustment for amplitude by a switch without changing the main horn and an optimum welding condition according to welding material and product condition.
09. Precise Overload Protection Device
Protecting completely the damage on generator and main horn through checking current, voltage, phase and frequency.
10. Adjustment of tuning frequency range
It is available to adjust tuning frequency range according to ambient conditions and tool horn conditions.
11. LCD monitoring
User can monitor various welding conditions, frequency, welding status and error messages through LCD display.
12. Memory for Welding Conditions
Available to save and read up to 10 memory welding condition, which makes easy for applying to various welding products.
13. Self-Check for Good or Bad Welding Quality
Welding quality control to check good or bad welding quality by itself according to the setting value range in energy mode or time mode while welding.
14. 2 Steps Speed Control of pneumatic driven part
Control a pneumatic driven part by 2 step for precision welding and productivity improvement
( High Speed descent → Low Speed Welding → High Speed Rise )
15. 2 Steps Amplitude Function
Change amplitude during welding time in order to get a precise welding and improve the welding strength for non-crystalline materials such as ABS and Acryl.
16. Load Cell Pressure Trigger
For precision welding, ultrasonic welding starts only when specific pressure is applied to a product.